青岛消防箱箱体生产线厂
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- 产品规格：
- 发货地:山东省潍坊潍城区
关键词
青岛消防箱箱体生产线厂
详细说明
我公司研发的配电箱加工生产线为配电箱一次成型设备。该设备打破了传统生产方式，对多个工艺步骤进行了优化改进，使配电箱钣金加工的综合生产效率提高3倍以上，部分环节工序可提率10倍以上！
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times.
该机组设备占地约50平方米，设备组成主要包括：放料装置、校平装置、自动送料装置、连续冲孔装置、高精度冷弯成型主机、定尺切断装置、自动折框装置、电气控制系统等部件组成；主要功能：自动去角、伺服自动冲孔、自动下料、自动成型、自动折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
自动化生产线优点：
Advantages of automatic production line:
1、高度的自动化程序，减少人工操作；
1. Highly automated procedures to reduce manual operation;
2、工作效率高，提高企业产能；
2. High working efficiency, improve enterprise productivity;
3、整个工艺的生产流程稳定，提高产品的品质和一致性；
3. The production process of the whole process is stable and the quality and consistency of the products are improved.
4、大批量生产，降低了企业生产成本。
4. Mass production reduces the production cost of enterprises.
配电箱生产线工艺流程：
Distribution box production line process:
带钢上料→钢卷放料→材料校平→高精度伺服送料→多工位组合式伺服冲孔→高精度冷弯成型→切断→折框→收料→电气控制系统
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
自动放料机、校平＼送料部分、连续冲孔部分、成型部分、定尺切断部分、收料台、电器控制柜等部件组成。
Automatic feeder, leveling feeding part, continuous punching part, forming part, fixed length cut-off part, feeding table, electrical control cabinet and other components.
配电箱成型设备简要参数
Brief Parameters of Shaping Equipment for Distribution Box
e、 底板厚度：20mm
E. Floor thickness: 20mm
4、成型能力
4. Forming ability
a. 带卷外径： Φ1250mm（Max.）
A. Outer diameter of tape coil: 1250mm (Max.)
b. 材料成型厚度：0.4-1.0mm
B. Material forming thickness: 0.4-1.0mm
c. 产品宽度100mm-400mm可调
C. The width of the product is adjustable from 100mm to 400mm.
5、成型机组速度参数
5. Speed parameters of forming unit
a. 线速度 0－13m/min
A. Linear velocity 0-13m/min
b. 加速时间 ＜30秒
B. Acceleration time less than 30 seconds
6、成型精度
6. Forming accuracy
a. 剪切长度公差：≤±0.3mm/m
A. Shear length tolerance: <0.3m m/m
b. 宽度公差： ≤±0.3mm
B. Width tolerance: <0.3mm
c. 镰 刀 弯： ≤2mm/m
C. Sickle bending: <2m m/m
d. 毛刺： ≤0.1mm（新刀刃在合理间隙剪切普碳钢板）
D. Burr: <0.1mm (new blade shearing plain carbon steel plate in reasonable clearance)
e. 高度公差：≤±0.3mm
E. Height tolerance: <0.3mm
? 以上公差以平坦无边波之一级钢卷为前提。
The above tolerance is based on the first grade coil with flat edgeless wave.
? 表面品质：加工后成品表面不增加任何加工缺陷。
Surface quality: No processing defects are added to the surface of finished products after processing.
配电箱箱体冷弯成型设备的核心部件是轧辊模具，潍坊炜桦冷弯机械有限公司在轧辊制造方面，先由技术部进行的设计，经过严格审核后流转到生产部加工，我们采用的材料材质都是非常的，为保障轧辊的 使用寿命，我们有着严格有序的加工流程，虽然繁琐一些，但是能够让客户用着放心舒心，一切也是值得的。具体的轧辊加工流程这里不便详细说明，您有兴趣的话可以找我们了解一下。
The core component of cold bending forming equipment for distribution box body is roll mould. Weifang Weihua Cold Bending Machinery Co., Ltd. specializes in roll manufacturing. After strict examination, it is transferred to the production department for processing. The materials we adopt are of very high quality. In order to ensure the service life of rolls, we have a strict and orderly processing process, although complicated. It's trivial, but it's worth it to make customers feel at ease with it. Specific roll processing process here is not convenient to elaborate, if you are interested, you can find out about us.
配电箱自动冷弯成型生产线为定制化设备，可根据客户的不同需求，集成生产所需的众多工艺，如自动换料机、切割和冲压系统，以及复杂的焊接、铆接、折弯、搬运和包装等系统。这些都将为提高生产能力带来巨大的附加值。其生产的冷弯成型生产线设备：轧制材料的材质包括冷轧钢带、热轧钢带、酸洗板（钢带）、彩钢板（钢带）、镀锌钢带和不锈钢带等；高精度成型机制造能处理0.2mm—12mm厚金属板材；生产出来的型材尺寸精度可以控制在0.05毫米以内，这在国内具有地位。
The automatic cold bending production line for distribution boxes is customized equipment. It can integrate many processes required for production according to different needs of customers, such as automatic feeder, cutting and stamping system, and complex welding, riveting, bending, handling and packaging systems. All of these will bring huge added value to the improvement of production capacity. The cold bending production line equipment: the material of rolling material includes cold rolled steel strip, hot rolled steel strip, pickling plate (steel strip), coloured steel strip (steel strip), galvanized steel strip and stainless steel strip, etc. The high precision forming machine specializes in manufacturing thick metal sheet which can handle 0.2mm-12mm; the dimension precision of the produced profile can be controlled within 0.05mm, which is the leading industry in China. Position.
钢带厚度：1.0~2.0 mm
Strip thickness: 1.0-2.0 mm
钢带宽度：≤500mm,
Width of steel band: <500 mm,
轧辊材质：GCr15 淬火HRC58°-62°
Roll Material: GCr15 Quenched HRC58 Degree-62 Degree
液压油型号：46#液压油
Hydraulic Oil Type: 46 # Hydraulic Oil
齿轮油型号：18#齿轮油
Gear Oil Type: 18 # Gear Oil
总电机功率：27kw
Total motor power: 27 kw
液压系统功率：3kw
Hydraulic system power: 3kw
承重钢带：3吨
Load-bearing steel strip: 3 tons
主要轧辊数量：18
Number of main rolls: 18
切断尺寸公差：≤ ±0.5mm（长≤3000mm）
Cut-off dimension tolerance: <0.5mm (length <3000mm)
切断模具材质： Cr12MoV
Cutting Die Material: Cr12MoV
气源：0.5m³/Min；压力为0.7MPa
Gas source: 0.5m_/Min; pressure 0.7MPa
“炜桦冷弯”我公司是山东科技职业学院校企，注册资金1015万，拥有强大的设计研发能力，结合国际的设计理念，自主设计研发提供的基业电气箱生产设备、电表箱成型设备、威图柜外壳一次成型生产线为定制设备，弱电箱生产设备、动力箱壳体成型设备（自动送料、冲孔、折弯、焊接、成型、一次完成）可根据客户的不同需求，集成生产所需的众多工艺，自动送料、冲孔、成型、折弯、焊接等等。这些都将为生产能力和产品品质带来极大提高。炜桦冷弯自主研发生产威图柜骨架生产设备、威图柜外壳成型设备、综合布线箱全自动成型设备、基业配电箱生产设备，不锈钢电气柜成型设备、弱电箱壳体生产线、弱电布线箱生产设备。多媒体集线箱外壳自动折弯成型设备（自动送料、冲孔、折弯、焊接、成型、一次完成）。
"Weibi Cold Bending" Company is a school enterprise of Shandong Vocational College of Science and Technology, with registered capital of 10.15 million. It has strong design and development ability. Combining with the advanced international design concept, we independently design and provide basic electrical box production equipment, watt-hour meter box forming equipment, Weitu cabinet forming production line as customized equipment, weak electric box production equipment, power box forming equipment (self-made). Dynamic feeding, punching, bending, welding, forming, one-time completion) according to the different needs of customers, integrated production needs of many processes, automatic feeding, punching, forming, bending, welding and so on. All of these will greatly improve the production capacity and product quality. Weibi cold bending independent research and development and production of Weitu cabinet skeleton production equipment, Weitu cabinet forming equipment, integrated cabinet automatic forming equipment, basic distribution box production equipment, stainless steel electrical cabinet forming equipment, weak cabinet production line, weak cabinet production equipment. Multimedia hubs automatic bending forming equipment (automatic feeding, punching, bending, welding, forming, one-time completion).
a. 电源 ： 380V/50HZ/3PH
Power supply: 380V/50HZ/3PH
b. 装机容量： 约31Kw
B. Installation capacity: about 31Kw
c. 成型速度： 0－13m/min
C. Molding speed: 0-13m/min
d. 剪切方式： 伺服前剪
D. Cutting mode: Servo front shear
e. 驱动电机： 开卷机马达 4KW
E. Driving motor: uncoiler motor 4KW
调平机马达 2.2KW
Leveling Machine Motor 2.2KW
液压冲孔切断及液压张紧马达（两台） 11KW+7.5KW
Hydraulic Punch Cutting and Hydraulic Tension Motor (Two) 11KW+7.5KW
成型主机马达 5.5KW
Molding Host Motor 5.5KW
伺服电机马达 2KW
Servomotor motor 2KW
f. 占地面积(约)：长24m×宽3m （主机规格7mX1.7m）
F. Coverage (approximate): 24m long by 3M wide (host specification 7mX1.7m)
g. 生产线方向：由左至右（在操作台面向机组）。
G. Direction of production line: from left to right (facing unit at operating table).
h. 设备颜色：（客户选择）
H. Equipment color: (customer selection)
i. 机组设备设计可满足12小时连续生产
I. Unit equipment design can meet 12 hours continuous production
j. 运行环境：
J. Operating environment:
1：电源电压：380V±10%/三相四线，频率：50HZ 总功率：约31KW
1: Power supply voltage: 380V + 10%/three-phase four-wire, frequency: 50HZ total power: about 31KW
2： 环境温度：0-40℃，相对湿度：60-95%RH。
2: ambient temperature: 0-40 C, relative humidity: 60-95% RH.
二．设备组成
II. Equipment Composition
1. 动力开料机及液压张紧装置
1. Power feeder and hydraulic tensioner
2. 动力调平机
2. Power Leveling Machine
3. 伺服冲孔切断装置
3. Servo Punch Cutting Device
4. 输送台
4. conveyor
5. 成型主机
5. Forming Host
6. 液压折边机
6. Hydraulic hemming machine
7. 液压系统
7. Hydraulic system
8. 电气设备
8. Electrical equipment
9. 成品托料辊
9. finished product support roll
消火栓箱生产工艺流程：
被动开卷→ 校平→送料→冲压→导向进料→辊压成型→数控折弯→定尺切断→托料出板
m.weifangweihua.b2b168.com
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times.
该机组设备占地约50平方米，设备组成主要包括：放料装置、校平装置、自动送料装置、连续冲孔装置、高精度冷弯成型主机、定尺切断装置、自动折框装置、电气控制系统等部件组成；主要功能：自动去角、伺服自动冲孔、自动下料、自动成型、自动折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
自动化生产线优点：
Advantages of automatic production line:
1、高度的自动化程序，减少人工操作；
1. Highly automated procedures to reduce manual operation;
2、工作效率高，提高企业产能；
2. High working efficiency, improve enterprise productivity;
3、整个工艺的生产流程稳定，提高产品的品质和一致性；
3. The production process of the whole process is stable and the quality and consistency of the products are improved.
4、大批量生产，降低了企业生产成本。
4. Mass production reduces the production cost of enterprises.
配电箱生产线工艺流程：
Distribution box production line process:
带钢上料→钢卷放料→材料校平→高精度伺服送料→多工位组合式伺服冲孔→高精度冷弯成型→切断→折框→收料→电气控制系统
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
自动放料机、校平＼送料部分、连续冲孔部分、成型部分、定尺切断部分、收料台、电器控制柜等部件组成。
Automatic feeder, leveling feeding part, continuous punching part, forming part, fixed length cut-off part, feeding table, electrical control cabinet and other components.
配电箱成型设备简要参数
Brief Parameters of Shaping Equipment for Distribution Box
e、 底板厚度：20mm
E. Floor thickness: 20mm
4、成型能力
4. Forming ability
a. 带卷外径： Φ1250mm（Max.）
A. Outer diameter of tape coil: 1250mm (Max.)
b. 材料成型厚度：0.4-1.0mm
B. Material forming thickness: 0.4-1.0mm
c. 产品宽度100mm-400mm可调
C. The width of the product is adjustable from 100mm to 400mm.
5、成型机组速度参数
5. Speed parameters of forming unit
a. 线速度 0－13m/min
A. Linear velocity 0-13m/min
b. 加速时间 ＜30秒
B. Acceleration time less than 30 seconds
6、成型精度
6. Forming accuracy
a. 剪切长度公差：≤±0.3mm/m
A. Shear length tolerance: <0.3m m/m
b. 宽度公差： ≤±0.3mm
B. Width tolerance: <0.3mm
c. 镰 刀 弯： ≤2mm/m
C. Sickle bending: <2m m/m
d. 毛刺： ≤0.1mm（新刀刃在合理间隙剪切普碳钢板）
D. Burr: <0.1mm (new blade shearing plain carbon steel plate in reasonable clearance)
e. 高度公差：≤±0.3mm
E. Height tolerance: <0.3mm
? 以上公差以平坦无边波之一级钢卷为前提。
The above tolerance is based on the first grade coil with flat edgeless wave.
? 表面品质：加工后成品表面不增加任何加工缺陷。
Surface quality: No processing defects are added to the surface of finished products after processing.
配电箱箱体冷弯成型设备的核心部件是轧辊模具，潍坊炜桦冷弯机械有限公司在轧辊制造方面，先由技术部进行的设计，经过严格审核后流转到生产部加工，我们采用的材料材质都是非常的，为保障轧辊的 使用寿命，我们有着严格有序的加工流程，虽然繁琐一些，但是能够让客户用着放心舒心，一切也是值得的。具体的轧辊加工流程这里不便详细说明，您有兴趣的话可以找我们了解一下。
The core component of cold bending forming equipment for distribution box body is roll mould. Weifang Weihua Cold Bending Machinery Co., Ltd. specializes in roll manufacturing. After strict examination, it is transferred to the production department for processing. The materials we adopt are of very high quality. In order to ensure the service life of rolls, we have a strict and orderly processing process, although complicated. It's trivial, but it's worth it to make customers feel at ease with it. Specific roll processing process here is not convenient to elaborate, if you are interested, you can find out about us.
配电箱自动冷弯成型生产线为定制化设备，可根据客户的不同需求，集成生产所需的众多工艺，如自动换料机、切割和冲压系统，以及复杂的焊接、铆接、折弯、搬运和包装等系统。这些都将为提高生产能力带来巨大的附加值。其生产的冷弯成型生产线设备：轧制材料的材质包括冷轧钢带、热轧钢带、酸洗板（钢带）、彩钢板（钢带）、镀锌钢带和不锈钢带等；高精度成型机制造能处理0.2mm—12mm厚金属板材；生产出来的型材尺寸精度可以控制在0.05毫米以内，这在国内具有地位。
The automatic cold bending production line for distribution boxes is customized equipment. It can integrate many processes required for production according to different needs of customers, such as automatic feeder, cutting and stamping system, and complex welding, riveting, bending, handling and packaging systems. All of these will bring huge added value to the improvement of production capacity. The cold bending production line equipment: the material of rolling material includes cold rolled steel strip, hot rolled steel strip, pickling plate (steel strip), coloured steel strip (steel strip), galvanized steel strip and stainless steel strip, etc. The high precision forming machine specializes in manufacturing thick metal sheet which can handle 0.2mm-12mm; the dimension precision of the produced profile can be controlled within 0.05mm, which is the leading industry in China. Position.
钢带厚度：1.0~2.0 mm
Strip thickness: 1.0-2.0 mm
钢带宽度：≤500mm,
Width of steel band: <500 mm,
轧辊材质：GCr15 淬火HRC58°-62°
Roll Material: GCr15 Quenched HRC58 Degree-62 Degree
液压油型号：46#液压油
Hydraulic Oil Type: 46 # Hydraulic Oil
齿轮油型号：18#齿轮油
Gear Oil Type: 18 # Gear Oil
总电机功率：27kw
Total motor power: 27 kw
液压系统功率：3kw
Hydraulic system power: 3kw
承重钢带：3吨
Load-bearing steel strip: 3 tons
主要轧辊数量：18
Number of main rolls: 18
切断尺寸公差：≤ ±0.5mm（长≤3000mm）
Cut-off dimension tolerance: <0.5mm (length <3000mm)
切断模具材质： Cr12MoV
Cutting Die Material: Cr12MoV
气源：0.5m³/Min；压力为0.7MPa
Gas source: 0.5m_/Min; pressure 0.7MPa
“炜桦冷弯”我公司是山东科技职业学院校企，注册资金1015万，拥有强大的设计研发能力，结合国际的设计理念，自主设计研发提供的基业电气箱生产设备、电表箱成型设备、威图柜外壳一次成型生产线为定制设备，弱电箱生产设备、动力箱壳体成型设备（自动送料、冲孔、折弯、焊接、成型、一次完成）可根据客户的不同需求，集成生产所需的众多工艺，自动送料、冲孔、成型、折弯、焊接等等。这些都将为生产能力和产品品质带来极大提高。炜桦冷弯自主研发生产威图柜骨架生产设备、威图柜外壳成型设备、综合布线箱全自动成型设备、基业配电箱生产设备，不锈钢电气柜成型设备、弱电箱壳体生产线、弱电布线箱生产设备。多媒体集线箱外壳自动折弯成型设备（自动送料、冲孔、折弯、焊接、成型、一次完成）。
"Weibi Cold Bending" Company is a school enterprise of Shandong Vocational College of Science and Technology, with registered capital of 10.15 million. It has strong design and development ability. Combining with the advanced international design concept, we independently design and provide basic electrical box production equipment, watt-hour meter box forming equipment, Weitu cabinet forming production line as customized equipment, weak electric box production equipment, power box forming equipment (self-made). Dynamic feeding, punching, bending, welding, forming, one-time completion) according to the different needs of customers, integrated production needs of many processes, automatic feeding, punching, forming, bending, welding and so on. All of these will greatly improve the production capacity and product quality. Weibi cold bending independent research and development and production of Weitu cabinet skeleton production equipment, Weitu cabinet forming equipment, integrated cabinet automatic forming equipment, basic distribution box production equipment, stainless steel electrical cabinet forming equipment, weak cabinet production line, weak cabinet production equipment. Multimedia hubs automatic bending forming equipment (automatic feeding, punching, bending, welding, forming, one-time completion).
a. 电源 ： 380V/50HZ/3PH
Power supply: 380V/50HZ/3PH
b. 装机容量： 约31Kw
B. Installation capacity: about 31Kw
c. 成型速度： 0－13m/min
C. Molding speed: 0-13m/min
d. 剪切方式： 伺服前剪
D. Cutting mode: Servo front shear
e. 驱动电机： 开卷机马达 4KW
E. Driving motor: uncoiler motor 4KW
调平机马达 2.2KW
Leveling Machine Motor 2.2KW
液压冲孔切断及液压张紧马达（两台） 11KW+7.5KW
Hydraulic Punch Cutting and Hydraulic Tension Motor (Two) 11KW+7.5KW
成型主机马达 5.5KW
Molding Host Motor 5.5KW
伺服电机马达 2KW
Servomotor motor 2KW
f. 占地面积(约)：长24m×宽3m （主机规格7mX1.7m）
F. Coverage (approximate): 24m long by 3M wide (host specification 7mX1.7m)
g. 生产线方向：由左至右（在操作台面向机组）。
G. Direction of production line: from left to right (facing unit at operating table).
h. 设备颜色：（客户选择）
H. Equipment color: (customer selection)
i. 机组设备设计可满足12小时连续生产
I. Unit equipment design can meet 12 hours continuous production
j. 运行环境：
J. Operating environment:
1：电源电压：380V±10%/三相四线，频率：50HZ 总功率：约31KW
1: Power supply voltage: 380V + 10%/three-phase four-wire, frequency: 50HZ total power: about 31KW
2： 环境温度：0-40℃，相对湿度：60-95%RH。
2: ambient temperature: 0-40 C, relative humidity: 60-95% RH.
二．设备组成
II. Equipment Composition
1. 动力开料机及液压张紧装置
1. Power feeder and hydraulic tensioner
2. 动力调平机
2. Power Leveling Machine
3. 伺服冲孔切断装置
3. Servo Punch Cutting Device
4. 输送台
4. conveyor
5. 成型主机
5. Forming Host
6. 液压折边机
6. Hydraulic hemming machine
7. 液压系统
7. Hydraulic system
8. 电气设备
8. Electrical equipment
9. 成品托料辊
9. finished product support roll
消火栓箱生产工艺流程：
被动开卷→ 校平→送料→冲压→导向进料→辊压成型→数控折弯→定尺切断→托料出板
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