新疆消防箱箱体生产线
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- 产品规格：
- 发货地:山东省潍坊潍城区望留街道
关键词
新疆消防箱箱体生产线
详细说明
设备结构及系统配置：
Equipment structure and system configuration:
概述：该生产线主要由放料机、调平机、冲孔切断机、输送台、成型主机、液压折边机、成品托料装置、液压系统、电气控制部分及安全防护部分组成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
1．放料机：用于存入放卷料并给成形部分提供板料，5吨电动放料机液压张紧。
1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.
2．整平机：9辊精密整平（上4下5），2.2KW电动送料，用于卷料平直并消除材料应力。
2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.
3．伺服送料机：含2KW伺服系统，精密送料器，冲孔装置（模具）切断装置。
3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) cutting device.
2．成型主机：此生产线的主机机座采用100*100*3MM方钢焊接，机架采用整体式固定牌坊，侧板采用25mm钢板，支承部分均采用优质台湾轴承，进料采用滚轮式，出料采用扭动上下调节，主机钢性好，且结构稳定。
2. Forming main frame: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the feeding part adopts torsion adjustment, the main frame is good in steel and the structure is stable.
B:滚压模具（轧辘）：16组辊轮成型，均采用优质Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸精确，成形工件表面无划伤。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
电压参数：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
电气控制：PLC
Electrical control: PLC
驱动电机：变频电机驱动
Driving motor: variable frequency motor drive
钢带厚度：1.0~2.0 mm
Strip thickness: 1.0-2.0 mm
钢带宽度：≤500mm,
Width of steel band: <500 mm,
轧辊材质：GCr15 淬火HRC58°-62°
Roll Material: GCr15 Quenched HRC58 Degree-62 Degree
液压油型号：46#液压油
Hydraulic Oil Type: 46 # Hydraulic Oil
齿轮油型号：18#齿轮油
Gear Oil Type: 18 # Gear Oil
总电机功率：27kw
Total motor power: 27 kw
液压系统功率：3kw
Hydraulic system power: 3kw
最大承重钢带：3吨
Maximum load-bearing steel strip: 3 tons
主要轧辊数量：18
Number of main rolls: 18
切断尺寸公差：≤ ±0.5mm（长≤3000mm）
Cut-off dimension tolerance: <0.5mm (length <3000mm)
切断模具材质： Cr12MoV
Cutting Die Material: Cr12MoV
气源：0.5m³/Min；压力为0.7MPa
Gas source: 0.5m_/Min; pressure 0.7MPa
设备结构及系统配置：
Equipment structure and system configuration:
概述：该生产线主要由放料机、调平机、冲孔切断机、输送台、成型主机、液压折边机、成品托料装置、液压系统、电气控制部分及安全防护部分组成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
1．放料机：用于存入放卷料并给成形部分提供板料，5吨电动放料机液压张紧。
1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.
2．整平机：9辊精密整平（上4下5），2.2KW电动送料，用于卷料平直并消除材料应力。
2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.
3．伺服送料机：含2KW伺服系统，精密送料器，冲孔装置（模具）和切断装置。
3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) and cutting device.
2．成型主机：此生产线的主机机座采用100*100*3MM方钢焊接，机架采用整体式固定牌坊，侧板采用30mm钢板，支承部分均采用优质台湾轴承，进料采用滚轮式，出料采用扭动上下调节，主机钢性好，且结构稳定。
2. Forming machine: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is made of 30mm steel plate, the supporting part is made of high-quality Taiwanese bearings, the feeding part is rolled, the feeding part is adjusted up and down by torsion, and the main frame is good in steel and stable in structure.
成型参数
Molding parameters
a、 成型组数：16组辊轮成型
A. Forming group: 16 sets of rollers forming
b、 主轴规格：?48mm 45#钢材料调质处理
B. Spindle specification:? 48mm 45# steel material tempering treatment
c、 辊轮材质：Gr12模具钢热处理
C. Roller Material: Heat Treatment of Gr12 Die Steel
d、 整体式牌坊：由25mm钢板精加工而成，孔距误差小于0.1mm
D. Integral archway: made of 25 mm steel plate, with hole spacing error less than 0.1 mm
e、 底板厚度：20mm
E. Floor thickness: 20mm
4、成型能力
4. Forming ability
a. 带卷外径： Φ1250mm（Max.）
A. Outer diameter of tape coil: 1250mm (Max.)
b. 材料成型厚度：0.4-1.0mm
B. Material forming thickness: 0.4-1.0mm
c. 产品宽度100mm-400mm可调
C. The width of the product is adjustable from 100mm to 400mm.
5、成型机组速度参数
5. Speed parameters of forming unit
a. 线速度 0－13m/min
A. Linear velocity 0-13m/min
b. 加速时间 ＜30秒
B. Acceleration time less than 30 seconds
生产线操作：威纶触控屏
控制方式：PLC控制器（设置做种安全防护，提升生产安全性，降低电子元件的故障率）
正常生产是功率：32kw左右
切断部分：液压模具切断
冲压、切断模具材质：铬12钼钒
轧辊用料：铬12 淬火HRC58°-62°
液压站：电机采用西门子电机（更耐用，减少故障出现）
原材料规格：客户定制
生产占地：23000*2000*1800（长*宽*高）mm；大约
公差范围（切断尺寸）：≤ ±0.5mm（长≤3000mm）
消火栓箱生产工艺流程：
被动开卷→ 校平→送料→冲压→导向进料→辊压成型→数控折弯→定尺切断→托料出板
m.weifangweihua.b2b168.com
Equipment structure and system configuration:
概述：该生产线主要由放料机、调平机、冲孔切断机、输送台、成型主机、液压折边机、成品托料装置、液压系统、电气控制部分及安全防护部分组成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
1．放料机：用于存入放卷料并给成形部分提供板料，5吨电动放料机液压张紧。
1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.
2．整平机：9辊精密整平（上4下5），2.2KW电动送料，用于卷料平直并消除材料应力。
2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.
3．伺服送料机：含2KW伺服系统，精密送料器，冲孔装置（模具）切断装置。
3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) cutting device.
2．成型主机：此生产线的主机机座采用100*100*3MM方钢焊接，机架采用整体式固定牌坊，侧板采用25mm钢板，支承部分均采用优质台湾轴承，进料采用滚轮式，出料采用扭动上下调节，主机钢性好，且结构稳定。
2. Forming main frame: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the feeding part adopts torsion adjustment, the main frame is good in steel and the structure is stable.
B:滚压模具（轧辘）：16组辊轮成型，均采用优质Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸精确，成形工件表面无划伤。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
电压参数：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
电气控制：PLC
Electrical control: PLC
驱动电机：变频电机驱动
Driving motor: variable frequency motor drive
钢带厚度：1.0~2.0 mm
Strip thickness: 1.0-2.0 mm
钢带宽度：≤500mm,
Width of steel band: <500 mm,
轧辊材质：GCr15 淬火HRC58°-62°
Roll Material: GCr15 Quenched HRC58 Degree-62 Degree
液压油型号：46#液压油
Hydraulic Oil Type: 46 # Hydraulic Oil
齿轮油型号：18#齿轮油
Gear Oil Type: 18 # Gear Oil
总电机功率：27kw
Total motor power: 27 kw
液压系统功率：3kw
Hydraulic system power: 3kw
最大承重钢带：3吨
Maximum load-bearing steel strip: 3 tons
主要轧辊数量：18
Number of main rolls: 18
切断尺寸公差：≤ ±0.5mm（长≤3000mm）
Cut-off dimension tolerance: <0.5mm (length <3000mm)
切断模具材质： Cr12MoV
Cutting Die Material: Cr12MoV
气源：0.5m³/Min；压力为0.7MPa
Gas source: 0.5m_/Min; pressure 0.7MPa
设备结构及系统配置：
Equipment structure and system configuration:
概述：该生产线主要由放料机、调平机、冲孔切断机、输送台、成型主机、液压折边机、成品托料装置、液压系统、电气控制部分及安全防护部分组成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
1．放料机：用于存入放卷料并给成形部分提供板料，5吨电动放料机液压张紧。
1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.
2．整平机：9辊精密整平（上4下5），2.2KW电动送料，用于卷料平直并消除材料应力。
2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.
3．伺服送料机：含2KW伺服系统，精密送料器，冲孔装置（模具）和切断装置。
3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) and cutting device.
2．成型主机：此生产线的主机机座采用100*100*3MM方钢焊接，机架采用整体式固定牌坊，侧板采用30mm钢板，支承部分均采用优质台湾轴承，进料采用滚轮式，出料采用扭动上下调节，主机钢性好，且结构稳定。
2. Forming machine: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is made of 30mm steel plate, the supporting part is made of high-quality Taiwanese bearings, the feeding part is rolled, the feeding part is adjusted up and down by torsion, and the main frame is good in steel and stable in structure.
成型参数
Molding parameters
a、 成型组数：16组辊轮成型
A. Forming group: 16 sets of rollers forming
b、 主轴规格：?48mm 45#钢材料调质处理
B. Spindle specification:? 48mm 45# steel material tempering treatment
c、 辊轮材质：Gr12模具钢热处理
C. Roller Material: Heat Treatment of Gr12 Die Steel
d、 整体式牌坊：由25mm钢板精加工而成，孔距误差小于0.1mm
D. Integral archway: made of 25 mm steel plate, with hole spacing error less than 0.1 mm
e、 底板厚度：20mm
E. Floor thickness: 20mm
4、成型能力
4. Forming ability
a. 带卷外径： Φ1250mm（Max.）
A. Outer diameter of tape coil: 1250mm (Max.)
b. 材料成型厚度：0.4-1.0mm
B. Material forming thickness: 0.4-1.0mm
c. 产品宽度100mm-400mm可调
C. The width of the product is adjustable from 100mm to 400mm.
5、成型机组速度参数
5. Speed parameters of forming unit
a. 线速度 0－13m/min
A. Linear velocity 0-13m/min
b. 加速时间 ＜30秒
B. Acceleration time less than 30 seconds
生产线操作：威纶触控屏
控制方式：PLC控制器（设置做种安全防护，提升生产安全性，降低电子元件的故障率）
正常生产是功率：32kw左右
切断部分：液压模具切断
冲压、切断模具材质：铬12钼钒
轧辊用料：铬12 淬火HRC58°-62°
液压站：电机采用西门子电机（更耐用，减少故障出现）
原材料规格：客户定制
生产占地：23000*2000*1800（长*宽*高）mm；大约
公差范围（切断尺寸）：≤ ±0.5mm（长≤3000mm）
消火栓箱生产工艺流程：
被动开卷→ 校平→送料→冲压→导向进料→辊压成型→数控折弯→定尺切断→托料出板
m.weifangweihua.b2b168.com