大连消防箱箱体生产线厂
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- 产品规格：
- 发货地:山东省潍坊潍城区望留街道
关键词
大连消防箱箱体生产线厂
详细说明
新型箱体产品特点：
Features of new box products:
我公司研发的配电箱加工生产线为配电箱一次成型设备。该设备打破了传统生产方式，对多个工艺步骤进行了优化改进，使配电箱钣金加工的综合生产效率提高3倍以上，部分环节工序可提高效率10倍以上！日生产箱体1000只，在人员和场地减少的情况下，实现实际生产效率增加数倍；伺服控制和高精度冷弯成型等多项国家技术，确保了箱体的钣金制造精度，实现箱体机械强度更高。
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times. The daily production of 1000 boxes, in the case of reduced personnel and site, to achieve a multiplier of the actual production efficiency; servo control and high-precision cold bending forming and other national technologies, to ensure the accuracy of the box sheet metal manufacturing, to achieve higher mechanical strength of the box.
该机组设备占地约50平方米，设备组成主要包括：放料装置、校平装置、自动送料装置、连续冲孔装置、高精度冷弯成型主机、定尺切断装置、自动折框装置、电气控制系统等部件组成；主要功能：自动去角、伺服自动冲孔、自动下料、自动成型、自动折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
生产线主要技术参数：
Main technical parameters of production line:
材料规格：Q235冷轧带钢，镀锌带钢
Material Specification: Q235 Cold Rolled Strip, Galvanized Strip
材料厚度：0.6→1.2mm（可定制）
Material thickness: 0.6 1.2mm (customizable)
生产速度：2只/分钟
Production speed: 2 per minute
生产规格：箱体大小：250*300--800*1000；（可定制）
Production Specification: Box Size: 250*300-800*1000; (Customizable)
箱子深度：160/180/200/250（可定制）
Box depth: 160/180/200/250 (customizable)
电压参数：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
气源：0.5m3/Min；压力为0.7MPa
Gas source: 0.5m3/Min; pressure: 0.7MPa
液压油型号：46#液压油
Hydraulic Oil Type: 46 # Hydraulic Oil
齿轮油型号：18#齿轮油
Gear Oil Type: 18 # Gear Oil
轧辊材质：Cr12数控加工 ；淬火处理硬度HRC58°-60°
Roll material: Cr12 numerical control processing; hardness of quenching treatment HRC58 - 60.
驱动电机：变频电机驱动
Driving motor: variable frequency motor drive
总电机功率：25kw
Total motor power: 25 kW
切断模具材质： Cr12MoV
Cutting Die Material: Cr12MoV
传动模式：齿轮箱
Drive mode: gearbox
切断方式：液压切断
Cut-off mode: hydraulic cut-off
切断尺寸公差：≤ ±0.5mm（长≤1000mm）
Cut-off dimension tolerance: <0.5mm (length <1000mm)
操作系统：触摸屏人机界面操控
Operating System: Man-machine Interface Control of Touch Screen
电气控制：三菱PLC程序控制
Electrical control: Mitsubishi PLC program control
占地空间： 20*2*3米（长×宽×高）
Coverage space: 20*2*3 m (length width height)
电器柜成型机，配电箱外框冲孔折弯一次成型设备“炜桦冷弯”我们更专业
Electrical cabinet forming machine, one-time forming equipment for punching and bending the outer frame of distribution box "cold bending of birch" we are more professional
“炜桦冷弯”我公司是山东科技职业学院校企，注册资金1015万，拥有强大的设计研发能力，结合国际先进的设计理念，自主设计研发提供的基业电气箱生产设备、电表箱成型设备、威图柜外壳一次成型生产线为定制设备，弱电箱生产设备、动力箱壳体成型设备（自动送料、冲孔、折弯、焊接、成型、一次完成）可根据客户的不同需求，集成生产所需的众多工艺，自动送料、冲孔、成型、折弯、焊接等等。这些都将为生产能力和产品品质带来极大提高。炜桦冷弯自主研发生产威图柜骨架生产设备、威图柜外壳成型设备、综合布线箱全自动成型设备、基业配电箱生产设备，不锈钢电气柜成型设备、弱电箱壳体生产线、弱电布线箱生产设备。多媒体集线箱外壳自动折弯成型设备（自动送料、冲孔、折弯、焊接、成型、一次完成）。
"Weibi Cold Bending" Company is a school enterprise of Shandong Vocational College of Science and Technology, with registered capital of 10.15 million. It has strong design and development ability. Combining with the advanced international design concept, we independently design and provide basic electrical box production equipment, watt-hour meter box forming equipment, Weitu cabinet shell forming production line as customized equipment, weak electric box production equipment, power box shell forming equipment (self-made). Dynamic feeding, punching, bending, welding, forming, one-time completion) according to the different needs of customers, integrated production needs of many processes, automatic feeding, punching, forming, bending, welding and so on. All of these will greatly improve the production capacity and product quality. Weibi cold bending independent research and development and production of Weitu cabinet skeleton production equipment, Weitu cabinet shell forming equipment, integrated cabinet automatic forming equipment, basic distribution box production equipment, stainless steel electrical cabinet forming equipment, weak cabinet shell production line, weak cabinet production equipment. Multimedia hubs shell automatic bending forming equipment (automatic feeding, punching, bending, welding, forming, one-time completion).
a. 电源 ： 380V/50HZ/3PH
Power supply: 380V/50HZ/3PH
b. 装机容量： 约31Kw
B. Installation capacity: about 31Kw
c. 成型速度： 0－13m/min
C. Molding speed: 0-13m/min
d. 剪切方式： 伺服前剪
D. Cutting mode: Servo front shear
e. 驱动电机： 开卷机马达 4KW
E. Driving motor: uncoiler motor 4KW
调平机马达 2.2KW
Leveling Machine Motor 2.2KW
液压冲孔切断及液压张紧马达（两台） 11KW+7.5KW
Hydraulic Punch Cutting and Hydraulic Tension Motor (Two) 11KW+7.5KW
成型主机马达 5.5KW
Molding Host Motor 5.5KW
伺服电机马达 2KW
Servomotor motor 2KW
f. 占地面积(约)：长24m×宽3m （主机规格7mX1.7m）
F. Coverage (approximate): 24m long by 3M wide (host specification 7mX1.7m)
g. 生产线方向：由左至右（在操作台面向机组）。
G. Direction of production line: from left to right (facing unit at operating table).
h. 设备颜色：（客户选择）
H. Equipment color: (customer selection)
i. 机组设备设计可满足12小时连续生产
I. Unit equipment design can meet 12 hours continuous production
j. 运行环境：
J. Operating environment:
1：电源电压：380V±10%/三相四线，频率：50HZ 总功率：约31KW
1: Power supply voltage: 380V + 10%/three-phase four-wire, frequency: 50HZ total power: about 31KW
2： 环境温度：0-40℃，相对湿度：60-95%RH。
2: ambient temperature: 0-40 C, relative humidity: 60-95% RH.
二．设备组成
II. Equipment Composition
1. 动力开料机及液压张紧装置
1. Power feeder and hydraulic tensioner
2. 动力调平机
2. Power Leveling Machine
3. 伺服冲孔切断装置
3. Servo Punch Cutting Device
4. 输送台
4. conveyor
5. 成型主机
5. Forming Host
6. 液压折边机
6. Hydraulic hemming machine
7. 液压系统
7. Hydraulic system
8. 电气设备
8. Electrical equipment
9. 成品托料辊
9. finished product support roll
:滚压模具（轧辘）：16组辊轮成型，均采用优质Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸精确，成形工件表面无划伤。
设备结构及系统配置：
Equipment structure and system configuration:
概述：该生产线主要由放料机、调平机、冲孔切断机、输送台、成型主机、液压折边机、成品托料装置、液压系统、电气控制部分及安全防护部分组成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
成型主机：此生产线的主机机座采用100*100*3MM方钢焊接，机架采用整体式固定牌坊，侧板采用25mm钢板，支承部分均采用优质台湾轴承，进料采用滚轮式，出料采用扭动上下调节，主机钢性好，且结构稳定。
Forming machine: The main frame of this production line is welded with 100*100*3MM square steel, the frame adopts integral fixed archway, the side plate adopts 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the discharging part adopts torsion up and down adjustment, the main machine has good steel and stable structure.
B:滚压模具（轧辘）：16组辊轮成型，均采用优质Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸精确，成形工件表面无划伤。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
C:传动部分：是生产线成形动力的输送部分，其动力由主电机到减速箱，再由减速箱通过齿轮传送到主动轮上，主动轮通过过度齿轮传动，使得上下轧辘同步转动。
C: Driving part: It is the conveying part of the forming power of the production line. Its power is transferred from the main motor to the reducer, and then from the reducer to the driving wheel through gears. The driving wheel is driven by excessive gears, so that the upper and lower rollers rotate synchronously.
3．定长折弯部分：由定长装置及折弯机构组成。定长装置是通过激光探头结合编码器定长，当板料走到定尺长度时，通过PLC控制折弯产品。
3. Fixed length bending part: It consists of fixed length device and bending mechanism. The fixed length device is fixed by laser probe combined with encoder. When the sheet reaches the fixed length, the bending product is controlled by PLC.
4．托料架：此装置在成型机的后面，根据产品长度的不同合理排布。
4. Bracket: The device is arranged reasonably in the back of the forming machine according to the length of the product.
5．电控系统：整条生产线采用集中控制，元件采用进口及国产上等优质产品，或由客户指定，标准件元件采用台湾品牌。设备电控元件的安装符合国家规定，线号清晰。
5. Electronic control system: The whole production line adopts centralized control. The components are imported and domestic high-quality products, or designated by customers. The standard components are made of Taiwan brand. The installation of the electronic control components of the equipment conforms to the national regulations, and the line number is clear.
操作系统：触摸屏
Operating System: Touch Screen
控制方式：PLC
Control mode: PLC
传动模式：齿轮箱
Drive mode: gearbox
材料规格：Q235
Material Specification: Q235
生产速度：0-15m
Production speed: 0-15m
切断方式：液压切断
Cut-off mode: hydraulic cut-off
电压参数：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
电气控制：PLC
Electrical control: PLC
驱动电机：变频电机驱动
Driving motor: variable frequency motor drive
钢带厚度：0-6mm
Strip thickness: 0-6mm
m.weifangweihua.b2b168.com
Features of new box products:
我公司研发的配电箱加工生产线为配电箱一次成型设备。该设备打破了传统生产方式，对多个工艺步骤进行了优化改进，使配电箱钣金加工的综合生产效率提高3倍以上，部分环节工序可提高效率10倍以上！日生产箱体1000只，在人员和场地减少的情况下，实现实际生产效率增加数倍；伺服控制和高精度冷弯成型等多项国家技术，确保了箱体的钣金制造精度，实现箱体机械强度更高。
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times. The daily production of 1000 boxes, in the case of reduced personnel and site, to achieve a multiplier of the actual production efficiency; servo control and high-precision cold bending forming and other national technologies, to ensure the accuracy of the box sheet metal manufacturing, to achieve higher mechanical strength of the box.
该机组设备占地约50平方米，设备组成主要包括：放料装置、校平装置、自动送料装置、连续冲孔装置、高精度冷弯成型主机、定尺切断装置、自动折框装置、电气控制系统等部件组成；主要功能：自动去角、伺服自动冲孔、自动下料、自动成型、自动折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
生产线主要技术参数：
Main technical parameters of production line:
材料规格：Q235冷轧带钢，镀锌带钢
Material Specification: Q235 Cold Rolled Strip, Galvanized Strip
材料厚度：0.6→1.2mm（可定制）
Material thickness: 0.6 1.2mm (customizable)
生产速度：2只/分钟
Production speed: 2 per minute
生产规格：箱体大小：250*300--800*1000；（可定制）
Production Specification: Box Size: 250*300-800*1000; (Customizable)
箱子深度：160/180/200/250（可定制）
Box depth: 160/180/200/250 (customizable)
电压参数：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
气源：0.5m3/Min；压力为0.7MPa
Gas source: 0.5m3/Min; pressure: 0.7MPa
液压油型号：46#液压油
Hydraulic Oil Type: 46 # Hydraulic Oil
齿轮油型号：18#齿轮油
Gear Oil Type: 18 # Gear Oil
轧辊材质：Cr12数控加工 ；淬火处理硬度HRC58°-60°
Roll material: Cr12 numerical control processing; hardness of quenching treatment HRC58 - 60.
驱动电机：变频电机驱动
Driving motor: variable frequency motor drive
总电机功率：25kw
Total motor power: 25 kW
切断模具材质： Cr12MoV
Cutting Die Material: Cr12MoV
传动模式：齿轮箱
Drive mode: gearbox
切断方式：液压切断
Cut-off mode: hydraulic cut-off
切断尺寸公差：≤ ±0.5mm（长≤1000mm）
Cut-off dimension tolerance: <0.5mm (length <1000mm)
操作系统：触摸屏人机界面操控
Operating System: Man-machine Interface Control of Touch Screen
电气控制：三菱PLC程序控制
Electrical control: Mitsubishi PLC program control
占地空间： 20*2*3米（长×宽×高）
Coverage space: 20*2*3 m (length width height)
电器柜成型机，配电箱外框冲孔折弯一次成型设备“炜桦冷弯”我们更专业
Electrical cabinet forming machine, one-time forming equipment for punching and bending the outer frame of distribution box "cold bending of birch" we are more professional
“炜桦冷弯”我公司是山东科技职业学院校企，注册资金1015万，拥有强大的设计研发能力，结合国际先进的设计理念，自主设计研发提供的基业电气箱生产设备、电表箱成型设备、威图柜外壳一次成型生产线为定制设备，弱电箱生产设备、动力箱壳体成型设备（自动送料、冲孔、折弯、焊接、成型、一次完成）可根据客户的不同需求，集成生产所需的众多工艺，自动送料、冲孔、成型、折弯、焊接等等。这些都将为生产能力和产品品质带来极大提高。炜桦冷弯自主研发生产威图柜骨架生产设备、威图柜外壳成型设备、综合布线箱全自动成型设备、基业配电箱生产设备，不锈钢电气柜成型设备、弱电箱壳体生产线、弱电布线箱生产设备。多媒体集线箱外壳自动折弯成型设备（自动送料、冲孔、折弯、焊接、成型、一次完成）。
"Weibi Cold Bending" Company is a school enterprise of Shandong Vocational College of Science and Technology, with registered capital of 10.15 million. It has strong design and development ability. Combining with the advanced international design concept, we independently design and provide basic electrical box production equipment, watt-hour meter box forming equipment, Weitu cabinet shell forming production line as customized equipment, weak electric box production equipment, power box shell forming equipment (self-made). Dynamic feeding, punching, bending, welding, forming, one-time completion) according to the different needs of customers, integrated production needs of many processes, automatic feeding, punching, forming, bending, welding and so on. All of these will greatly improve the production capacity and product quality. Weibi cold bending independent research and development and production of Weitu cabinet skeleton production equipment, Weitu cabinet shell forming equipment, integrated cabinet automatic forming equipment, basic distribution box production equipment, stainless steel electrical cabinet forming equipment, weak cabinet shell production line, weak cabinet production equipment. Multimedia hubs shell automatic bending forming equipment (automatic feeding, punching, bending, welding, forming, one-time completion).
a. 电源 ： 380V/50HZ/3PH
Power supply: 380V/50HZ/3PH
b. 装机容量： 约31Kw
B. Installation capacity: about 31Kw
c. 成型速度： 0－13m/min
C. Molding speed: 0-13m/min
d. 剪切方式： 伺服前剪
D. Cutting mode: Servo front shear
e. 驱动电机： 开卷机马达 4KW
E. Driving motor: uncoiler motor 4KW
调平机马达 2.2KW
Leveling Machine Motor 2.2KW
液压冲孔切断及液压张紧马达（两台） 11KW+7.5KW
Hydraulic Punch Cutting and Hydraulic Tension Motor (Two) 11KW+7.5KW
成型主机马达 5.5KW
Molding Host Motor 5.5KW
伺服电机马达 2KW
Servomotor motor 2KW
f. 占地面积(约)：长24m×宽3m （主机规格7mX1.7m）
F. Coverage (approximate): 24m long by 3M wide (host specification 7mX1.7m)
g. 生产线方向：由左至右（在操作台面向机组）。
G. Direction of production line: from left to right (facing unit at operating table).
h. 设备颜色：（客户选择）
H. Equipment color: (customer selection)
i. 机组设备设计可满足12小时连续生产
I. Unit equipment design can meet 12 hours continuous production
j. 运行环境：
J. Operating environment:
1：电源电压：380V±10%/三相四线，频率：50HZ 总功率：约31KW
1: Power supply voltage: 380V + 10%/three-phase four-wire, frequency: 50HZ total power: about 31KW
2： 环境温度：0-40℃，相对湿度：60-95%RH。
2: ambient temperature: 0-40 C, relative humidity: 60-95% RH.
二．设备组成
II. Equipment Composition
1. 动力开料机及液压张紧装置
1. Power feeder and hydraulic tensioner
2. 动力调平机
2. Power Leveling Machine
3. 伺服冲孔切断装置
3. Servo Punch Cutting Device
4. 输送台
4. conveyor
5. 成型主机
5. Forming Host
6. 液压折边机
6. Hydraulic hemming machine
7. 液压系统
7. Hydraulic system
8. 电气设备
8. Electrical equipment
9. 成品托料辊
9. finished product support roll
:滚压模具（轧辘）：16组辊轮成型，均采用优质Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸精确，成形工件表面无划伤。
设备结构及系统配置：
Equipment structure and system configuration:
概述：该生产线主要由放料机、调平机、冲孔切断机、输送台、成型主机、液压折边机、成品托料装置、液压系统、电气控制部分及安全防护部分组成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
成型主机：此生产线的主机机座采用100*100*3MM方钢焊接，机架采用整体式固定牌坊，侧板采用25mm钢板，支承部分均采用优质台湾轴承，进料采用滚轮式，出料采用扭动上下调节，主机钢性好，且结构稳定。
Forming machine: The main frame of this production line is welded with 100*100*3MM square steel, the frame adopts integral fixed archway, the side plate adopts 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the discharging part adopts torsion up and down adjustment, the main machine has good steel and stable structure.
B:滚压模具（轧辘）：16组辊轮成型，均采用优质Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸精确，成形工件表面无划伤。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
C:传动部分：是生产线成形动力的输送部分，其动力由主电机到减速箱，再由减速箱通过齿轮传送到主动轮上，主动轮通过过度齿轮传动，使得上下轧辘同步转动。
C: Driving part: It is the conveying part of the forming power of the production line. Its power is transferred from the main motor to the reducer, and then from the reducer to the driving wheel through gears. The driving wheel is driven by excessive gears, so that the upper and lower rollers rotate synchronously.
3．定长折弯部分：由定长装置及折弯机构组成。定长装置是通过激光探头结合编码器定长，当板料走到定尺长度时，通过PLC控制折弯产品。
3. Fixed length bending part: It consists of fixed length device and bending mechanism. The fixed length device is fixed by laser probe combined with encoder. When the sheet reaches the fixed length, the bending product is controlled by PLC.
4．托料架：此装置在成型机的后面，根据产品长度的不同合理排布。
4. Bracket: The device is arranged reasonably in the back of the forming machine according to the length of the product.
5．电控系统：整条生产线采用集中控制，元件采用进口及国产上等优质产品，或由客户指定，标准件元件采用台湾品牌。设备电控元件的安装符合国家规定，线号清晰。
5. Electronic control system: The whole production line adopts centralized control. The components are imported and domestic high-quality products, or designated by customers. The standard components are made of Taiwan brand. The installation of the electronic control components of the equipment conforms to the national regulations, and the line number is clear.
操作系统：触摸屏
Operating System: Touch Screen
控制方式：PLC
Control mode: PLC
传动模式：齿轮箱
Drive mode: gearbox
材料规格：Q235
Material Specification: Q235
生产速度：0-15m
Production speed: 0-15m
切断方式：液压切断
Cut-off mode: hydraulic cut-off
电压参数：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
电气控制：PLC
Electrical control: PLC
驱动电机：变频电机驱动
Driving motor: variable frequency motor drive
钢带厚度：0-6mm
Strip thickness: 0-6mm
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