包头消防箱箱体生产线 炜桦
浏览次数：165次
- 产品规格：
- 发货地:山东省潍坊潍城区望留街道
关键词
包头消防箱箱体生产线
详细说明
．电控系统：整条生产线采用集中控制，元件采用进口及国产上等优质产品，或由客户指定，标准件元件采用台湾品牌。设备电控元件的安装符合国家规定，线号清晰。
工艺：自动送料、冲孔、封边、折弯、成型、一次完成），消防箱壳体高度、宽度、深度都可在人机交互界面（触摸屏）随意调整。可以满足所有规格的消防箱生产
本公司是一家以主营自动化冷弯成型设备,高精度异型材成型设备,高精度型钢生产设备,高精度带钢冷弯设备优秀企业。潍坊炜桦冷弯机械制造有限公司（简称为“炜桦冷弯”）
潍坊炜桦冷弯机械制造有限公司面向潍坊地区用户推荐消防箱全自动生产线,消防箱自动生产设备,消防箱箱体生产线,新型消防箱生产线。
我公司研发的配电箱加工生产线为配电箱一次成型设备。该设备打破了传统生产方式，对多个工艺步骤进行了优化改进，使配电箱钣金加工的综合生产效率提高3倍以上，部分环节工序可提高效率10倍以上！
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times.
该机组设备占地约50平方米，设备组成主要包括：放料装置、校平装置、自动送料装置、连续冲孔装置、高精度冷弯成型主机、定尺切断装置、自动折框装置、电气控制系统等部件组成；主要功能：自动去角、伺服自动冲孔、自动下料、自动成型、自动折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
自动化生产线优点：
Advantages of automatic production line:
1、高度的自动化程序，减少人工操作；
1. Highly automated procedures to reduce manual operation;
2、工作效率高，提高企业产能；
2. High working efficiency, improve enterprise productivity;
3、整个工艺的生产流程稳定，提高产品的品质和一致性；
3. The production process of the whole process is stable and the quality and consistency of the products are improved.
4、大批量生产，降低了企业生产成本。
4. Mass production reduces the production cost of enterprises.
配电箱生产线工艺流程：
Distribution box production line process:
带钢上料→钢卷放料→材料校平→高精度伺服送料→多工位组合式伺服冲孔→高精度冷弯成型→切断→折框→收料→电气控制系统
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
自动放料机、校平＼送料部分、连续冲孔部分、成型部分、定尺切断部分、收料台、电器控制柜等部件组成。
Automatic feeder, leveling feeding part, continuous punching part, forming part, fixed length cut-off part, feeding table, electrical control cabinet and other components.
配电箱成型设备简要参数
Brief Parameters of Shaping Equipment for Distribution Box
e、 底板厚度：20mm
E. Floor thickness: 20mm
4、成型能力
4. Forming ability
a. 带卷外径： Φ1250mm（Max.）
A. Outer diameter of tape coil: 1250mm (Max.)
b. 材料成型厚度：0.4-1.0mm
B. Material forming thickness: 0.4-1.0mm
c. 产品宽度100mm-400mm可调
C. The width of the product is adjustable from 100mm to 400mm.
5、成型机组速度参数
5. Speed parameters of forming unit
a. 线速度 0－13m/min
A. Linear velocity 0-13m/min
b. 加速时间 ＜30秒
B. Acceleration time less than 30 seconds
6、成型精度
6. Forming accuracy
a. 剪切长度公差：≤±0.3mm/m
A. Shear length tolerance: <0.3m m/m
b. 宽度公差： ≤±0.3mm
B. Width tolerance: <0.3mm
c. 镰 刀 弯： ≤2mm/m
C. Sickle bending: <2m m/m
d. 毛刺： ≤0.1mm（新刀刃在合理间隙剪切普碳钢板）
D. Burr: <0.1mm (new blade shearing plain carbon steel plate in reasonable clearance)
e. 高度公差：≤±0.3mm
E. Height tolerance: <0.3mm
? 以上公差以平坦无边波之一级钢卷为前提。
The above tolerance is based on the first grade coil with flat edgeless wave.
? 表面品质：加工后成品表面不增加任何加工缺陷。
Surface quality: No processing defects are added to the surface of finished products after processing.
设备结构及系统配置：
Equipment structure and system configuration:
概述：该生产线主要由放料机、调平机、冲孔切断机、输送台、成型主机、液压折边机、成品托料装置、液压系统、电气控制部分及安全防护部分组成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
1．放料机：用于存入放卷料并给成形部分提供板料，5吨电动放料机液压张紧。
1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.
2．整平机：9辊精密整平（上4下5），2.2KW电动送料，用于卷料平直并消除材料应力。
2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.
3．伺服送料机：含2KW伺服系统，精密送料器，冲孔装置（模具）切断装置。
3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) cutting device.
2．成型主机：此生产线的主机机座采用100*100*3MM方钢焊接，机架采用整体式固定牌坊，侧板采用25mm钢板，支承部分均采用优质台湾轴承，进料采用滚轮式，出料采用扭动上下调节，主机钢性好，且结构稳定。
2. Forming main frame: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the feeding part adopts torsion adjustment, the main frame is good in steel and the structure is stable.
B:滚压模具（轧辘）：16组辊轮成型，均采用优质Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸精确，成形工件表面无划伤。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
电压参数：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
电气控制：PLC
Electrical control: PLC
驱动电机：变频电机驱动
Driving motor: variable frequency motor drive
钢带厚度：1.0~2.0 mm
Strip thickness: 1.0-2.0 mm
钢带宽度：≤500mm,
Width of steel band: <500 mm,
轧辊材质：GCr15 淬火HRC58°-62°
Roll Material: GCr15 Quenched HRC58 Degree-62 Degree
液压油型号：46#液压油
Hydraulic Oil Type: 46 # Hydraulic Oil
齿轮油型号：18#齿轮油
Gear Oil Type: 18 # Gear Oil
总电机功率：27kw
Total motor power: 27 kw
液压系统功率：3kw
Hydraulic system power: 3kw
最大承重钢带：3吨
Maximum load-bearing steel strip: 3 tons
主要轧辊数量：18
Number of main rolls: 18
切断尺寸公差：≤ ±0.5mm（长≤3000mm）
Cut-off dimension tolerance: <0.5mm (length <3000mm)
切断模具材质： Cr12MoV
Cutting Die Material: Cr12MoV
气源：0.5m³/Min；压力为0.7MPa
Gas source: 0.5m_/Min; pressure 0.7MPa
:滚压模具（轧辘）：16组辊轮成型，均采用优质Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸精确，成形工件表面无划伤。
m.weifangweihua.b2b168.com
工艺：自动送料、冲孔、封边、折弯、成型、一次完成），消防箱壳体高度、宽度、深度都可在人机交互界面（触摸屏）随意调整。可以满足所有规格的消防箱生产
本公司是一家以主营自动化冷弯成型设备,高精度异型材成型设备,高精度型钢生产设备,高精度带钢冷弯设备优秀企业。潍坊炜桦冷弯机械制造有限公司（简称为“炜桦冷弯”）
潍坊炜桦冷弯机械制造有限公司面向潍坊地区用户推荐消防箱全自动生产线,消防箱自动生产设备,消防箱箱体生产线,新型消防箱生产线。
我公司研发的配电箱加工生产线为配电箱一次成型设备。该设备打破了传统生产方式，对多个工艺步骤进行了优化改进，使配电箱钣金加工的综合生产效率提高3倍以上，部分环节工序可提高效率10倍以上！
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times.
该机组设备占地约50平方米，设备组成主要包括：放料装置、校平装置、自动送料装置、连续冲孔装置、高精度冷弯成型主机、定尺切断装置、自动折框装置、电气控制系统等部件组成；主要功能：自动去角、伺服自动冲孔、自动下料、自动成型、自动折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
自动化生产线优点：
Advantages of automatic production line:
1、高度的自动化程序，减少人工操作；
1. Highly automated procedures to reduce manual operation;
2、工作效率高，提高企业产能；
2. High working efficiency, improve enterprise productivity;
3、整个工艺的生产流程稳定，提高产品的品质和一致性；
3. The production process of the whole process is stable and the quality and consistency of the products are improved.
4、大批量生产，降低了企业生产成本。
4. Mass production reduces the production cost of enterprises.
配电箱生产线工艺流程：
Distribution box production line process:
带钢上料→钢卷放料→材料校平→高精度伺服送料→多工位组合式伺服冲孔→高精度冷弯成型→切断→折框→收料→电气控制系统
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
自动放料机、校平＼送料部分、连续冲孔部分、成型部分、定尺切断部分、收料台、电器控制柜等部件组成。
Automatic feeder, leveling feeding part, continuous punching part, forming part, fixed length cut-off part, feeding table, electrical control cabinet and other components.
配电箱成型设备简要参数
Brief Parameters of Shaping Equipment for Distribution Box
e、 底板厚度：20mm
E. Floor thickness: 20mm
4、成型能力
4. Forming ability
a. 带卷外径： Φ1250mm（Max.）
A. Outer diameter of tape coil: 1250mm (Max.)
b. 材料成型厚度：0.4-1.0mm
B. Material forming thickness: 0.4-1.0mm
c. 产品宽度100mm-400mm可调
C. The width of the product is adjustable from 100mm to 400mm.
5、成型机组速度参数
5. Speed parameters of forming unit
a. 线速度 0－13m/min
A. Linear velocity 0-13m/min
b. 加速时间 ＜30秒
B. Acceleration time less than 30 seconds
6、成型精度
6. Forming accuracy
a. 剪切长度公差：≤±0.3mm/m
A. Shear length tolerance: <0.3m m/m
b. 宽度公差： ≤±0.3mm
B. Width tolerance: <0.3mm
c. 镰 刀 弯： ≤2mm/m
C. Sickle bending: <2m m/m
d. 毛刺： ≤0.1mm（新刀刃在合理间隙剪切普碳钢板）
D. Burr: <0.1mm (new blade shearing plain carbon steel plate in reasonable clearance)
e. 高度公差：≤±0.3mm
E. Height tolerance: <0.3mm
? 以上公差以平坦无边波之一级钢卷为前提。
The above tolerance is based on the first grade coil with flat edgeless wave.
? 表面品质：加工后成品表面不增加任何加工缺陷。
Surface quality: No processing defects are added to the surface of finished products after processing.
设备结构及系统配置：
Equipment structure and system configuration:
概述：该生产线主要由放料机、调平机、冲孔切断机、输送台、成型主机、液压折边机、成品托料装置、液压系统、电气控制部分及安全防护部分组成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
1．放料机：用于存入放卷料并给成形部分提供板料，5吨电动放料机液压张紧。
1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.
2．整平机：9辊精密整平（上4下5），2.2KW电动送料，用于卷料平直并消除材料应力。
2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.
3．伺服送料机：含2KW伺服系统，精密送料器，冲孔装置（模具）切断装置。
3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) cutting device.
2．成型主机：此生产线的主机机座采用100*100*3MM方钢焊接，机架采用整体式固定牌坊，侧板采用25mm钢板，支承部分均采用优质台湾轴承，进料采用滚轮式，出料采用扭动上下调节，主机钢性好，且结构稳定。
2. Forming main frame: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the feeding part adopts torsion adjustment, the main frame is good in steel and the structure is stable.
B:滚压模具（轧辘）：16组辊轮成型，均采用优质Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸精确，成形工件表面无划伤。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
电压参数：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
电气控制：PLC
Electrical control: PLC
驱动电机：变频电机驱动
Driving motor: variable frequency motor drive
钢带厚度：1.0~2.0 mm
Strip thickness: 1.0-2.0 mm
钢带宽度：≤500mm,
Width of steel band: <500 mm,
轧辊材质：GCr15 淬火HRC58°-62°
Roll Material: GCr15 Quenched HRC58 Degree-62 Degree
液压油型号：46#液压油
Hydraulic Oil Type: 46 # Hydraulic Oil
齿轮油型号：18#齿轮油
Gear Oil Type: 18 # Gear Oil
总电机功率：27kw
Total motor power: 27 kw
液压系统功率：3kw
Hydraulic system power: 3kw
最大承重钢带：3吨
Maximum load-bearing steel strip: 3 tons
主要轧辊数量：18
Number of main rolls: 18
切断尺寸公差：≤ ±0.5mm（长≤3000mm）
Cut-off dimension tolerance: <0.5mm (length <3000mm)
切断模具材质： Cr12MoV
Cutting Die Material: Cr12MoV
气源：0.5m³/Min；压力为0.7MPa
Gas source: 0.5m_/Min; pressure 0.7MPa
:滚压模具（轧辘）：16组辊轮成型，均采用优质Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸精确，成形工件表面无划伤。
m.weifangweihua.b2b168.com